3 waves highway guardrail roll forming machine
3 waves highway guardrail roll forming machine

3 waves highway guardrail roll forming machine

High-speed guardrail equipment-automatic high-speed guardrail forming equipment..
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TEL : +86 13231741939
DETAILS

3 waves highway guardrail making roll forming machine

High-speed guardrail equipment-automatic high-speed guardrail forming equipment 

1. The high-speed corrugated guardrail is the main form of the semi-rigid guardrail. It is a continuous structure that is spliced with corrugated steel guardrails and supported by columns. 

2. It uses the deformation of the soil foundation, columns, and beams to absorb the collision energy, and forces the out-of-control vehicle to change direction and return to the normal driving direction to prevent the vehicle from rushing out of the road, so as to protect the vehicle and passengers and reduce the loss caused by the accident. 

3. The corrugated beam guardrail is soft and soft, has a strong ability to absorb collision energy, has a good line of sight induction function, can be coordinated with the road alignment, and has a beautiful appearance. It can be used on small radius curves, and the damaged part is easy to replace. . High-speed guardrail equipment generally uses standard specifications and strictly follows the standard requirements. Highway guardrails and supporting facilities mainly include: Guardrails, columns, column caps, anti-blocking blocks/brackets, connecting bolts, splicing bolts, beam spacers, ends. Parameters of high-speed guardrail forming equipment: · Material thickness: 2.7~4.5mm · Forming passes: 20 forming passes · Molding speed: 8-18 m/min Drive mode: motor drive, gear chain drive, gearbox drive optional Motor power: optional according to the thickness of the plate, frequency conversion speed regulation · Cutter material: made of Cr12Mov heat treatment · Machine base specifications: optional H steel 450, integral square box base, 150*150 square tube base

FEATURES AT A GLANCE
00:0000:39
PRODUCT SPECIFICATIONS
MACHINE   COMPONENTS

NO.        Description              Quantity (set) 

1      5Thydraulic decoiler               1

2      Feeding platform                    1

3      Leveling part                          1 

4      punching part                         1 

5      Forming system with ribs       1 

6      Transmission system             1 

7      Hydraulic guillotine                1 

8      Support table                         1 

9      Hydraulic pump station          1 

10    Control box                            1 

11    Spare parts and tools             1

No
Item
Data
Note
1
raw material
Q235  steel 

2
raw material thickness
2.7-4.5mm

3
sheet effective width
505mm 
can customzied the effective width,too. If you need , welcome to connect Ms.Elena 0086-13231741939
4
sheeet height 
83mm
customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5
machine forming station
20
customzied as clients' sheet's sizes
6
machine power
2*15KW(main motor power)+18.5kw ( hydraulic pump station cutting motors)
48.5kw.h 
7
machine speed
15m/min
we can do 20m/min higher speed machine.If you need , welcome to connect Ms.Elena 0086-13231741939
8
machine transmission way
2.5 inches chains

9
shaft diameter and material
120mm solid shafts
45 # steel finishing and the surface is plated with hard chrome and then brushed and polished
10
roller material
Gcr15 bearing # steel finishing and the surface is plated with hard chrome and polished

11
base frame material
450H steels welded 
can do whole iron plates welded which more higher cost . If you need , welcome to connect Ms.Elena 0086-13231741939
12
Blade material
Cr12 material with turning+quenching
(hardness 58-62degrees)+grinding+fine turning treatment

13
machine stands thickness
30mm thick

14
Length counting method
OMRON (JAPAN ) brand encoder

15
Electric Control  brands
XINJIE PLC/touch screen/inverter
or 
DELTA PLC/touch screen/inverter
can do other brands as clients' requests
16
De-coiler
bearing weight 5 tons, hydraulic tightening, hydraulic loading
the decoiler type will do as clients' requests
17
Run out table
1 set

18
Voltage
380V,50HZ,3 Phases or customized
voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
19
About L6.5m * W 1.1m * H 1.3mmachine size
L13.5m*W2m*H1.5m

20
machine weight
15000KGS

PRODUCT CONFIGURATION
Feeding platform and leveling part:
Based on the right feeding platform, different feeding widths can be adjusted by adjusting the screws and nuts .
Forming rollers:
20 stations 
roller material : Gcr15 # steel finishing and the surface is plated with hard chrome and polished
120mm solid shafts
sahft maerial : 45# steel processed
Electric control cabinet:
stand type
Delta brans or XIEJIE brand
or customzied brands

transmission and machine stands:

cast iron machine stands which has higher stability
gearboxes transmission way to increase the power to run the 4.5mm thick machine

Automatic hydraulic cutting

strong enough knife holder to ensure the cutting stability and ensure the finihsed products effects

Hydraulic decoiler

1. Host volume: length 2.4 meters, width 1.55 meters, height 1.75 meters 

2. Host weight: about 1.3 ton 

3. Hydraulic pumping station: 5 solenoid valve pumping stations (the pump valve is Beijing Huade brand), power 3kw 380V 

4. C-shaped steel: no power, passive feeding, hydraulic tensioning 

5. Frame body: the base is made of 80*160*5 square tube, and the box body is welded with 12mm thick steel plate 

6. Main shaft for supporting material: thick-walled seamless steel pipe is machined, and the shaft diameter is 133*25mm 

7. Feeding width: 0-650mm 

8. Inner diameter of steel coil: 470-700mm, ±20mm 

9. The rated load capacity is within 5 tons 

10. Hydraulic cylinder: expansion cylinder bore diameter 110mm, 1 piece (plus rotation) 

11. Hydraulic pressing arm (Jinda) advantage: 

1) The load-bearing spindle is made of high-strength, fatigue-resistant rear wall seamless steel, which is processed by turning, with strong strength and heavy bearing. 

2) The roll up adopts hydraulic control, which is convenient, fast and stable.

Automatic guardrail stacker

Automatic guardrail stacker
or customized type
Product packaging
SALES AND SERVICE NETWORK
Successful Project
Projectin Argentina
Project in USA
Project in Mongolia

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EXHIBITION AND CLIENTS
SAMPLE ROOM 
FAQ

1. Package

1). Container packing of the line suitable for overseas shipping

2). The subjects can be loaded by one 20ft FCL shipping.

3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.

2. Delivery Time

25-30 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.

3. Payment

30% paid by T/T as deposit, 70% paid by T/T before loading.

4. Quality Warranty

15 months from time of loading by seller quality guarantee, life guarantee repair.

Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts.

Free technical supporting and maintenance consulting in lifetime.

5. Assembly (Optional)

1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.

2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc.


WHY CHOOSE US?

Point 1: We are a big factory which has been developed 12 years. During the 12 years, we service each customers sincerity. 

Point 2: Our company has great engineers who can design your profile perfectly. If you want to do a better machine, the first thing is to do a better design for profiles. We are a big and old factory so we have enough experience for designing the profiles. 

Point 3: I am a very easy-going female salesperson, please tell me all your requirements for the machine, I can do my best to meet your needs. I can give you the best after-sale services. The machine is customized .So, about the machines' prices which have many .We can do your needed machine according to your request. 

Point 4: About the machines' production, we have more than 50 machine making workers in our workshop and we have more than 20 sets of CNC machines to do processing rollers, shafts, base frames , cutters......About the machine making time, we guarantee you . 

Point 5: About the machine acceptance , we can make videos and you see the machine running through videos . And also i will shoot the machine's opertaion video, connection video to you. Before machine loading, i will send you all necessary documemnts: operation video , wires connected videos, wiring diagram, floor diagram, oil circuit diagram, operation manual .....If necessary, we can send engineer to your there. No worries about the machine usage. We give you the best after-sale services. 

Point 6: The warranty time is 15 months from the machine delivery from our factory. During the period, any problems about the machine, we replace the spare parts and helping you to solve problems freely. Exceed this period, we will also solve the problems freely for you , if need to replace some spare parts, only charge the spare parts and freight for you. Solving problems through videos is free for you. We give you the best after sale services. 

Point 7:About the shipment, we have several long cooperated forwarder who can quote us the lowest sea freight . if you need us to ship for you, i can give u the best suitable sea freight . You don't need to worry about you can not deal with the shipment. Also , you can choose your own forwarder and I will cooperate with them throughout.



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