Standard type C89 light keel villa roll forming machine

The light steel villa keel machine production line equipment is a complete set of keel component structures designed by reading the Vertex BD software from a U等 flash drive, and is assembled into a complete set of light..

TEL : +86 13231741939

DETAILS

Product Overview

C89 C140 LIGHT GAUGE STEEL FRAME ROLL FORMING MACHINE

The light steel villa keel machine production line equipment is a complete set of keel component structures designed by reading the Vertex BD software from a U等 flash drive, and is assembled into a complete set of light steel villa frames. It is often used in the construction of private apartments, single-family villas, and light steel villas.

FEATURES AT A GLANCE

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PRODUCT SPECIFICATIONS

MACHINE COMPONENTS

NO.	 Description	Quantity 
1  3TONS 2 IN 1 DECOILERAND LEVELING MACHINE1 
2  SENSOR 1 
3  FEEDING PLATFORM 1
4  INTEGRITY PUNCHING UNIT 5 
5  FORMING PART 1
6  DIMPLE HOLE PUNCHING UNIT 1
7  SWAGE UNIT1
8  DOUBLE-HEAD PRINT UNIT 2
9  CUTTING PART1
10  ELECTRIC CONTROL CABINET 1
11  HYDRAULIC PUMP STATION 1
12  RUN OUT TABLE 1
13  ACCESSORIES 1

No	Item	Data	Note
1	raw material	Galvanized steel ,G350-G550	it is better to use G550 material only
2	raw material thickness	18/20/24 gauge (0.6-1.25mm)
3	sheet bottom width	89mm	can customzied the effective width,too. If you need , welcome to connect Ms.Elena 0086-13231741939
4	sheeet height	41mm	customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5	feeding width	180mm
6	machine power	2.2KW(2 in 1 decoiler and leveling machine motor power)+7.5KW (main servo motor power) +5.5KW (hydraulic pump station motor power)	15.2 kw.h
7	Number of the punching groups	7 sets of punching groups Model 1: service hole Model 2: web notch Model 3: end truss(chamfer cut)2 dies Model 4: triple web hole(bolt hole) Model 5: lip notch2 dies Model 6: dimple Model 7: swage	See the specific file i attached (this is the standard perforation punching , if you need special perforation punching request, all can do, just provide your detailed drawings) any request, welcome to connect Ms.Elena 0086-13231741939
8	machine transmission way	gears	any request, welcome to connect Ms.Elena 0086-13231741939
9	Machine control screen type	Touch screen /mouse connection	Computer controlled automatically
10	Length counting method	OMRON (JAPAN ) brand encoder
11	Brand of main servo motor	INVT brand 7.5kw servo motor	This brand we used many years which quality has more suitable for our machine and can make machine running stable and not will be impacted by other electric devices. And only this brand can match better with servo tracking none-stop motors
12	Voltage	220V/380V / 415V / 480V ,50HZ/ 60HZ, 3 Phases or customized	voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
13	roller material	Imported material, DC53. CNC center processing, HRC58-62°, fine grinding	Advantages of DC 53 material:High hardness, high strength, good wear resistance, good toughness/No cracks, long service life
14	shaft diameter	40Cr material quenching and tempering processing, fine grinding	Advantage of 40Cr material:After quenching and tempering, better cutting performance can be obtained, and comprehensive mechanical properties such as higher strength and toughness can be obtained. The surface hardness after quenching can reach 45-52HRC. Alloy structural steel such as 40Cr is suitable for shaft parts with high precision and high speed. After quenching and tempering, this kind of steel has better comprehensive mechanical properties.
15	Material of cutter	Imported material tungsten steel	Advantage of Tungsten steel (hard alloy) material : it has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, even at a temperature of 500 ℃ Basically remain unchanged, still very high hardness at 1000 ℃.
16	Forming Speed	30 m/min	Your thickness decided the machine speed with servo non-stop motors can reach max. 30m/min. The speed also decided by your produced profiles’ length. More long profile length , more higher speed.
17	Machine input file	CSV/XML
18	Brand of inject printer	SOJET Dual print heads	waist height on both sides to print, the coding content can be set. See my attached video
19	Brand of PLC	Mitsubishi	JAPAN Brand
20	Brand of low voltage/switch/encoder/button	Schneider	France Brand
21	software	V T
22	Machine size	L4W0.8H1.2m
23	machine weight	3000 KGS
24	Forming station	7 stations	save materials when using machine
25	decoiler	3 tons capacity 2 in 1 decoiler and leveling machine	manual tension and relex , active forward function
26	run out table	1 piece	with send you the design drawing on computer

PRODUCT CONFIGURATION

3 Tons 2 in 1 Decoiler and leveling unit

Carrying strip steel coil, rotating steel coil. It has a micro braking device to prevent the inertia from running forward during an emergency stop.

LGSF Machine Sensor

FUNCTION: FEEL THE MATERIALS, WHEN MATERIAL TOUCH THE SENSOR AND THE SENSOR CAN CONTROL THE DECOILER STOP FEEDING MATERIAL INTO MACHINE AND IF THE MATERIAL NOT TOUCH THE SENSOR , THE DECOILER PART WILL CONTINUE FEEDING MATERIALS INTO MACHINE

Feeding PlatformUnit

feed materials into machine

Punching part

7 sets of punching groups Model 1: service hole Model 2: web notch Model 3: end truss(chamfer cut)*2 dies Model 4: triple web hole(bolt hole) Model 5: lip notch*2 dies Model 6: dimple Model 7: swage

Forming Part

7 stations : save material when you using the machine

Transmission

Gears which has the best stable performance.

DOUBLE PRINTERS

One side print any contents you wanted ( content can be set at machine computer)
Another side print the keels serial number

Hydraulic Pump Station and servo motor

1. Hydraulic cutting motor power:7.5kw2. Hydraulic punching motor power:5.5kw

Electric control cabinet

 The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen, and it is with warning function to control the work of whole line. 
1.Control the cutting length automatically
2.Automatic Lengthmeasurement and quantity counting 
(precision 3m+/-3mm)
3.Voltage:380V, 3 Phases 50Hz （ voltage can becustomized as your needed) 

Automatic Hydraulic Cutter

automatically work

Products

Product packaging

SALES AND SERVICE NETWORK

Successful Project

Projectin Argentina

Project in USA

Project in China

RECOMMENDED PRODUCTS 

CE certificate

CE Certificate

EXHIBITION AND CLIENTS

SAMPLE ROOM

FAQ

1. Package1). Container packing of the line suitable for overseas shipping
2). The subjects can be loaded by one 40ft FCL shipping. 
3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.2. Delivery Time50 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.3. Payment30% paid by T/T as deposit, 70% paid by T/T before loading. 

4. Quality Warranty 15 months from time of loading by seller quality guarantee, life guarantee repair.
Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts.
 Free technical supporting and maintenance consulting in lifetime.5. Assembly (Optional)1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc. 

WHY CHOOSE US?

Point 1: We are a big factory which has been developed 12 years. During the 12 years, we service each customers sincerity. 
Point 2: Our company has great engineers who can design your profile perfectly. If you want to do a better machine, the first thing is to do a better design for profiles. We are a big and old factory so we have enough experience for designing the profiles. 
Point 3: I am a very easy-going female salesperson, please tell me all your requirements for the machine, I can do my best to meet your needs. I can give you the best after-sale services. The machine is customized .So, about the machines' prices which have many .We can do your needed machine according to your request. 
Point 4: About the machines' production, we have more than 50 machine making workers in our workshop and we have more than 20 sets of CNC machines to do processing rollers, shafts, base frames , cutters......About the machine making time, we guarantee you . 
Point 5: About the machine acceptance , we can make videos and you see the machine running through videos . And also i will shoot the machine's opertaion video, connection video to you. Before machine loading, i will send you all necessary documemnts: operation video , wires connected videos, wiring diagram, floor diagram, oil circuit diagram, operation manual .....If necessary, we can send engineer to your there. No worries about the machine usage. We give you the best after-sale services. 
Point 6: The warranty time is 15 months from the machine delivery from our factory. During the period, any problems about the machine, we replace the spare parts and helping you to solve problems freely. Exceed this period, we will also solve the problems freely for you , if need to replace some spare parts, only charge the spare parts and freight for you. Solving problems through videos is free for you. We give you the best after sale services. 
Point 7：About the shipment, we have several long cooperated forwarder who can quote us the lowest sea freight . if you need us to ship for you, i can give u the best suitable sea freight . You don't need to worry about you can not deal with the shipment. Also , you can choose your own forwarder and I will cooperate with them throughout.