roof batten ceiling batten Greenhouse frame Omega Steel Profile Roll Forming Machine for Building support and reinforcement
roof batten ceiling batten Greenhouse frame Omega Steel Profile Roll Forming Machine for Building support and reinforcement

roof batten ceiling batten Greenhouse frame Omega Steel Profile Roll Forming Machine for Building support and reinforcement

The omega profile steel purlin is made of hot-dip galvanized steel strip coils, which are rolled by the omega purlin roll forming machine. ..
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TEL : +86 13231741939
DETAILS
Product Overview

OMEGA PURLIN ROLL FORMING MACHINE


1.The omega keel forming machine is a light steel keel machine used to produce "omega purlin keels".Omega steel purlins are widely used and are mainly used for structural support and reinforcement of buildings. It is usually used to strengthen or improve the load-bearing capacity of buildings to achieve safer and more stable structural requirements. In addition, during the disposal and demolition process of buildings, several-shaped steel purlins are often used for temporary support and reinforcement to avoid the collapse of the building. The omega profile steel purlin is made of hot-dip galvanized steel strip coils, which are rolled by the omega purlin roll forming machine. The omega steeel purlinthickness generally do 1.5mm, and the main models are 70*40, 50*30, and 38*25. Suitable for solar greenhouse frames, arch shed frames, etc. The omega-shaped steel frame has the characteristics of beautiful appearance, easy installation, no solder joints, corrosion resistance, large structural strength and load-bearing capacity, strong resistance to wind pressure and snow load, etc. It does not require uprights within 10 meters. It has been put into the market for many years and has been favored by the masses. generally recognized. 2. The roll forming machine is equipped with a fully automatic hydraulic decoiler, which automatically unwinds materials. The decoiler automatically matches the forming speed of the several-section steel machine; the several-section steel machine adopts a 110-type cast iron arch and chain drive (gearbox transmission is also optional). Equipped with an online punching device, the machine's rollers are made of Gcr15 bearing steel, and the roller material is wear-resistant and durable; the shearing is oblique shearing, so no waste is produced; the machine's electronic control configuration adopts Siemens configuration (other brand configurations are also optional) . 3. The omega roll forming machine can be customized according to customer needs. Welcome to provide layout drawings and machine configuration requirements to facilitate a more accurate quotation.
FEATURES AT A GLANCE
00:0000:41
PRODUCT SPECIFICATIONS
MACHINE   COMPONENTS
NO. Description Quantity


1   3TONS HYDRAULIC DECOILER1

2   FEEDING PLATFORM 1 3PUNCHING UNIT 1

4   FORMING PART 1
5   STRAIGHTENING UNIT1

6   ELECTRIC CONTROL CABINET 1

7   HYDRAULIC PUMP STATION 1

8   RUN OUT TABLE 1

9   ACCESSORIES 1

 

No
Item
Data
Note
1
raw material
Galvanized steel ,G60,G90

2
raw material thickness
1.5 mm 

3
sheet bottom width
 38.1 mm
can customzied the effective width,too. If you need , welcome to connect Ms.Elena 0086-13231741939
4
sheeet height 
39.62 mm 
customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5
machine power
15KW(main motor power)+7.5KW (hydraulic pump station cutting and punching  motor power)
22.5 kw.h 
6
machine stands thickness
110 model cast iron type 
any request,  welcome to connect Ms.Elena 0086-13231741939
7
machine transmission way
double row chains
any request, welcome to connect Ms.Elena 0086-13231741939
8
base frame material
700 mm height and 20 mm thick steel plate iron box with steel plate welded
about the surface which will be made by CNC machine and surface will have good finish and looks bright and beautiful
any request, welcome to connect Ms.Elena 0086-13231741939
9
Length counting method
OMRON (JAPAN ) brand encoder

10
Electric Control  brands
XINJIE Brand
This brand we used many years which quality has more suitable for our machine and can make machine running stable and not will be
impacted by other electric devices. And only this brand can match better with servo tracking none-stop motors
11
Voltage
220V/380V / 480V ; 
50HZ / 60HZ, 3 Phases or customized
voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
12
roller/cutting Die Material
Material : Cr12
processing technology: rough material milling machine processing - vacuum heat treatment HRC58-60 - flat grinding processing end
face - wire cutting processing outline - engraving machine fine carving shape.

13
Feeding width
customized 
can customized . If you need , welcome to connect Ms.Elena 0086-13231741939
14
Forming Speed
10-25 m/min
Your thickness decided the machine speed with servo non-stop motors can reach max. 30m/min. The speed also decided by your
produced profiles’ length. More long profile length , more higher speed.
15
Machine size
L7.5m * W 1m * H 1.5m

16
machine weight
6000 KGS

17
Forming station
16 stations 

18
shafts' diameter
65 mm solid shafts

19
decoiler
with one 3 tons hydraulic decoiler 
High-quality box-type material decoiler
20
run out table
1 piece
High-quality 
PRODUCT CONFIGURATION

3 Tons Decoiler

Features:Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement; Power: powered; Power of the open and closure of segments: manual way; Power of rotation of segment: manual; Number of segment: 4; Range of segment expansion:480 ~ 520mm; Height of center of the mandrel: 0.65m; Approximate Size: 1.5 m * 1.1m *1.2 m; Speed control: By mechanical brake; Methods of operation: mechanical; Bearing Weight: 3Tons

Feeding platform

1.Features: Ensure smooth & feed material. 2.Components: steel plate platform, two pitching rollers, position stopping block. 3. The coil is guided in the correct position and passed to the roll forming equipment.

forming part

1.Rollers: design by senior engineers with Auto-cad software, manufactured with Cr12 steel by CNC machine tools and coated with hard chrome 2.Shaft:65 mm solid shafts 5.Machine Transmission:Gears transmission 6. Cutter : Cr12 with turning+quenching(hardness 58-62degrees)+grinding+fine turning treatment 7. Pump Station: 7.5 kw 8. Machine main power:15kw

Punching part 
punching shape can be customized as clients needed

Machine Side Panels

1. Base frame: whole iron plates welded which can ensure the whole machine supporting strength.
2. Machine stands : 110 model cast iron machine stands

Transmission

double row chains
K Serious motors 
K serious motor and gears type reducer can keep machine running stable
Enough motor power ensure machine's running stable and long lifetime

Hydraulic Pump Station with cooling fan and accumulator

1. Hydraulic pump station motor power : 7.5 kw

Electric control cabinet

SIEMENS BRANDS1.Control the cutting length automatically 2.Automatic Lengthmeasurement and quantity counting (precision 3m+/-3mm) 3.Voltage:380V, 3 Phases 50Hz ( voltage can becustomized as your needed)
Automatic Hydraulic Cutter
1.Function: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start. 2. Bevel cut, no waste  3.Stroke switch: non-contact photoelectric switch 4.Cut : cut the sheet after roll forming to required length 5.Length measuring: automatic length measuring 6. Blade material:Cr12mov material with finishing
MACHINE RUN OUT TABLE
RECEIVE MATERIALS
Product packaging
SALES AND SERVICE NETWORK
Successful Project
Projectin Argentina
Project in USA
Project in China

RECOMMENDED PRODUCTS

CE certificate

CE Certificate

EXHIBITION AND CLIENTS
SAMPLE ROOM 
FAQ
1. Package1). Container packing of the line suitable for overseas shipping 2). The subjects can be loaded by one 40ft FCL shipping. 3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.2. Delivery Time50 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.3. Payment30% paid by T/T as deposit, 70% paid by T/T before loading. 4. Quality Warranty 15 months from time of loading by seller quality guarantee, life guarantee repair. Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts. Free technical supporting and maintenance consulting in lifetime.5. Assembly (Optional)
1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc.

WHY CHOOSE US?

Point 1: We are a big factory which has been developed 12 years. During the 12 years, we service each customers sincerity. Point 2: Our company has great engineers who can design your profile perfectly. If you want to do a better machine, the first thing is to do a better design for profiles. We are a big and old factory so we have enough experience for designing the profiles. Point 3: I am a very easy-going female salesperson, please tell me all your requirements for the machine, I can do my best to meet your needs. I can give you the best after-sale services. The machine is customized .So, about the machines' prices which have many .We can do your needed machine according to your request. Point 4: About the machines' production, we have more than 50 machine making workers in our workshop and we have more than 20 sets of CNC machines to do processing rollers, shafts, base frames , cutters......About the machine making time, we guarantee you . Point 5: About the machine acceptance , we can make videos and you see the machine running through videos . And also i will shoot the machine's opertaion video, connection video to you. Before machine loading, i will send you all necessary documemnts: operation video , wires connected videos, wiring diagram, floor diagram, oil circuit diagram, operation manual .....If necessary, we can send engineer to your there. No worries about the machine usage. We give you the best after-sale services. Point 6: The warranty time is 15 months from the machine delivery from our factory. During the period, any problems about the machine, we replace the spare parts and helping you to solve problems freely. Exceed this period, we will also solve the problems freely for you , if need to replace some spare parts, only charge the spare parts and freight for you. Solving problems through videos is free for you. We give you the best after sale services. Point 7:About the shipment, we have several long cooperated forwarder who can quote us the lowest sea freight . if you need us to ship for you, i can give u the best suitable sea freight . You don't need to worry about you can not deal with the shipment. Also , you can choose your own forwarder and I will cooperate with them throughout.


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