C 300 floor joist roll forming machine roll forming machine to manufacture 300 mm and 250 mm C & U purlins for floor joist

Floors can either be installed in-situ in existing buildings or as cassettes...

TEL : +86 13231741939

DETAILS

Product Overview

FLOOR JOISTROLL FORMING MACHINE

Floors can either be installed in-situ in existing buildings or as cassettes.
Looking for a dedicated floor joist cassette manufacturing option? Our floor joist roll forming machine will give you increased production capacity. You will also benefit from improved installation efficiency over standard lattice flooring systems. This machine features our unique swaged service hole to make ducting and plumbing easy. The swage and tab design allows for smooth joints, so the floor lining is able to sit flush to the joists. The floor cassettes can be built as modular units or easily assembled piece by piece in existing structures.

It offers a gauge range of 2.0 to 2.5mm (14 to 13 gauge) and produces up to 600m/968ft of floor joists per hour. 

FEATURES AT A GLANCE

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PRODUCT SPECIFICATIONS

MACHINE COMPONENTS

NO.	 Description	Quantity 

13 TONS 2 IN 1 DECOILERAND LEVELING MACHINE1
2SENSOR 1
3FEEDING PLATFORM1
4PUNCHING UNIT 4
5FORMING PART	1
6DIMPLE HOLE PUNCHING UNIT1
7SWAGE UNIT 1
8DOUBLE-HEAD PRINT UNIT 2
9CUTTING PART1
10ELECTRIC CONTROL CABINET 1
11HYDRAULIC PUMP STATION 1
12RUN OUT TABLE 1
13ACCESSORIES 1

No	Item	Data	Note
1	raw material	Galvanized steel	it is better to use G550 material only
2	raw material thickness	up to 2.5 mm
3	3sheet bottom width	300 mm	can do C200-C300 automatic adjustable type. If you need , welcome to connect Ms.Elena 0086-13231741939
4	sheeet height	51mm	customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5	feeding width	405 mm wide coil to do C 300 mm
6	machine power	2.2KW(2 in 1 decoiler and leveling machine motor power)+7.5KW (main servo motor power) +7.5KW (hydraulic pump station motor power)	17.2 kw.h
7	Number of the punching groups	7 sets of punching groups 1：140mm swaged service hole 2:34.1mm service hole 3:13mm bolt hole 4:58.24mm lip notch2 5:5mm diample hole2 6:Tab*2 7:swage	See the specific file i attached (this is the standard perforation punching , if you need special perforation punching request, all can do, just provide your detailed drawings) any request, welcome to connect Ms.Elena 0086-13231741939
8	machine transmission way	chains	any request, welcome to connect Ms.Elena 0086-13231741939
9	Machine control screen type	Touch screen /mouse connection	Computer controlled automatically
10	Length counting method	OMRON (JAPAN ) brand encoder
11	Brand of main servo motor	INVT brand 7.5kw servo motor	This brand we used many years which quality has more suitable for our machine and can make machine running stable and not will be impacted by other electric devices. And only this brand can match better with servo tracking none-stop motors
12	Voltage	220V/380V / 415V / 480V ,50HZ/ 60HZ, 3 Phases or customized	voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
13	roller material	Cr12 Mov. CNC center processing, HRC58-62°, fine grinding	Advantages of the material:High hardness, high strength, good wear resistance, good toughness/No cracks, long service life
14	shaft diameter	40Cr material quenching and tempering processing, fine grinding	Advantage of 40Cr material:After quenching and tempering, better cutting performance can be obtained, and comprehensive mechanical properties such as higher strength and toughness can be obtained. The surface hardness after quenching can reach 45-52HRC. Alloy structural steel such as 40Cr is suitable for shaft parts with high precision and high speed. After quenching and tempering, this kind of steel has better comprehensive mechanical properties.
15	Material of cutter	Imported material tungsten steel	Advantage of Tungsten steel (hard alloy) material : it has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance, especially its high hardness and wear resistance, even at a temperature of 500 ℃ Basically remain unchanged, still very high hardness at 1000 ℃.
16	Forming Speed	30-50 m/min	Your thickness decided the machine speed with servo non-stop motors can reach max. 30m/min. The speed also decided by your produced profiles’ length. More long profile length , more higher speed.
17	Machine input file	CSV/XML
18	Brand of inject printer	SOJET Dual print heads	waist height on both sides to print, the coding content can be set. See my attached video
19	Brand of PLC	Mitsubishi	JAPAN Brand
20	Brand of low voltage/switch/encoder/button	Schneider	France Brand
21	software	V T
22	Machine size	L9.5W1.5H1.8m
23	machine weight	9000 KGS
24	Forming station	12 stations	save materials when using machine
25	decoiler	3 tons capacity 2 in 1 decoiler and leveling machine	manual tension and relex , active forward function
26	run out table	1 piece	with send you the design drawing on computer

PRODUCT CONFIGURATION

3 Tons 2 in 1 Decoiler and leveling unit

Carrying strip steel coil, rotating steel coil. It has a micro braking device to prevent the inertia from running forward during an emergency stop.

LGSF Machine Sensor

FUNCTION: FEEL THE MATERIALS, WHEN MATERIAL TOUCH THE SENSOR AND THE SENSOR CAN CONTROL THE DECOILER STOP FEEDING MATERIAL INTO MACHINE AND IF THE MATERIAL NOT TOUCH THE SENSOR , THE DECOILER PART WILL CONTINUE FEEDING MATERIALS INTO MACHINE

Feeding PlatformUnit

feed materials into machine

PUNCHING PART 7 sets of punching groups
1：140mm swaged service hole
34.1mm service hole
13mm bolt hole
58.24mm lip notch*2
5mm diample hole*2
Tab*2
swage

ROLLER

12 stations : save material when you using the machine

FORMING PART

Cr12mov. CNC center processing, HRC58-62°, fine grinding 
spacers with nickle plated 

DOUBLE PRINTERS

One side print any contents you wanted ( content can be set at machine computer)
Another side print the keels serial number

Hydraulic Pump Station and servo motor

1. Hydraulic cutting motor power:7.5kw2. Hydraulic punching motor power:5.5kw

Electric control cabinet

Updated this type 19 inch bigger computer operation system
1.Control the cutting length automatically
2.Automatic Lengthmeasurement and quantity counting 
(precision 3m+/-3mm)
3.Voltage:380V, 3 Phases 50Hz （ voltage can becustomized as your needed) 

Automatic Hydraulic Cutter

Product packaging

SALES AND SERVICE NETWORK

Successful Project

Projectin Argentina

Project in USA

Project in China

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CE certificate

CE Certificate

EXHIBITION AND CLIENTS

SAMPLE ROOM

FAQ

1. Package1). Container packing of the line suitable for overseas shipping
2). The subjects can be loaded by one 40ft FCL shipping. 
3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.2. Delivery Time50 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.3. Payment30% paid by T/T as deposit, 70% paid by T/T before loading. 

4. Quality Warranty 15 months from time of loading by seller quality guarantee, life guarantee repair.
Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts.
 Free technical supporting and maintenance consulting in lifetime.5. Assembly (Optional)1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc. 