Double Line C U Channel Stud and Track Light Steel Keel Roll Forming Machine
The 2 in 1 light gauge steel stud and track machine price is decided by clients' profile width sizes ,height sizes and thickness...
TEL : +86 13231741939
DETAILS
Product Overview
LIGHT GAUGE STEEL ROLL FORMING MACHINE PRICE EXPLANATION
1.The 2 in 1 light gauge steel stud and track machine price is decided by clients' profile width sizes ,height sizes and thickness.The speed can do 45m/min. The machine can do 2 products at the same time. 2.Firstly, the production line includes :
2.1:two passive Decoilers (pay attention,free to send you)
2.2: Roll Forming Machine(pay attention, this is the host roll forming machine )
2.3: two run-out tables (pay attention,free to send you )
3.Machine base frame material: Whole steel plate welded about the surface which will be made by CNC machine and surface will have good flatness and looks bright and beautiful.(pay attention: the machine base frame was not welded by square tubes)
4.Machine forming Station: 12 stations according to your profiles. (pay attention: this is the best suitable forming stations, neither more nor less about the forming stations)
5.Rollers material:Cr12 material with turning+quenching(hardness 58-62degrees)+grinding+fine turning treatment which has good quality and this type of processing can guarantee the rollers' hardness meet international standard HRC 58-62 degrees and has good were resistance.(pay attention: the roller material neither made of 45# steels nor bearing steels)
6.Machine stands: cast iron machine stands, 40mm thick which can have good stable , high procession and will not be deformed when machine running.(pay attention: the thickness was 40mm, not 30mm )
7.Shaft diameter: 60mm diameter solid shafts (pay attention: the shafts are solid and the shaft diameter is 60mm, not 50mm)
8.power: main motor power: 2*7.5 kw
hydraulic cutting motor power: 2*5.5 kw
Non-stop servo tracking motor power:2*1.5 kw
(pay attention: We can guarantee your machine has enough power to make the machine running stable . )
9.Transmission way : Gears withCarburizing and quenching process which has the best stable performance. (pay attention: the machine is not chain transmission
10.Machine uncoiler type :free to send you .
11.Machine run out table : free to send you .
12.Voltage: customized
13.Machine Speed: the machine can reach 40-45m/min.
can customzied the effective width,too. If you need , welcome to connect Ms.Elena 0086-13231741939
4
sheeet height
customized
customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5
machine power
2*7.5KW(main motor power)+2*5.5KW (hydraulic pump station cutting motor power) +2*1.5kw (non-stop servo tracking motor)
29kw.h
6
machine stands thickness
40mm cast iron machine stands
any request, welcome to connect Ms.Elena 0086-13231741939
7
machine transmission way
gears with Carburizing and quenching process
any request, welcome to connect Ms.Elena 0086-13231741939
8
base frame material
20mm thick steel plate iron box with steel plate welded about the surface which will be made by CNC machine and surface will have good finish and looks bright and beautiful
any request, welcome to connect Ms.Elena 0086-13231741939
9
Length counting method
OMRON (JAPAN ) brand encoder
10
Electric Control brands
XINJIE Brand
This brand we used many years which quality has more suitable for our machine and can make machine running stable and not will be impacted by other electric devices. And only this brand can match better with servo tracking none-stop motors
11
Voltage
220V/480V ,60HZ, 3 Phases or customized
voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
12
roller/cutting Die Material
Material : Cr12 processing technology: rough material milling machine processing - vacuum heat treatment HRC58-60 - flat grinding processing end face - wire cutting processing outline - engraving machine fine carving shape.
13
Feeding width
customized
can customized . If you need , welcome to connect Ms.Elena 0086-13231741939
14
Forming Speed
45 m/min
Your thickness decided the machine speed with servo non-stop motors can reach max. 30m/min. The speed also decided by your produced profiles’ length. More long profile length , more higher speed.
15
Machine size
L5.5m * W 1m * H 1.5m
16
machine weight
3500 KGS
17
Forming station
12 stations
18
shafts' diameter
60 mm solid shafts
19
decoiler
with one 1.5 tons manual/hydraulic decoiler
High-quality box-type material decoiler
20
run out table
1 piece
High-quality
PRODUCT CONFIGURATION
3 Tons Decoiler
Features:Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement;
Power: powered;
Power of the open and closure of segments: manual way;
Power of rotation of segment: manual;
Number of segment: 4;
Range of segment expansion:480 ~ 520mm;
Height of center of the mandrel: 0.65m;
Approximate Size: 1.5 m * 1.1m *1.2 m;
Speed control: By mechanical brake;
Methods of operation: mechanical;
Bearing Weight: 3Tons
Feeding platform
1.Features: Ensure smooth & feed material.
2.Components: steel plate platform, two pitching rollers, position stopping block.
3. The coil is guided in the correct position and passed to the roll forming equipment.
forming part
1.Rollers: design by senior engineers with Auto-cad software, manufactured with Cr12 steel by CNC machine tools and coated with hard chrome
2.Shaft:60 mm solid shafts
5.Machine Transmission:Gears transmission
6. Cutter : Cr12 with turning+quenching(hardness 58-62degrees)+grinding+fine turning treatment
7. Pump Station: 7.5 kw
8. Servo tracking motor : 2.3kw
9. Machine main power:15kw
10. perforation power: 7.5kw
Machine Cast Iron Machine Stands
1. Base frame: whole iron plates welded which can ensure the whole machine supporting strength.
2. Machine stands : 30mm thick machine stands
Transmission
Gears which has the best stable performance.
double Track Profiles and K Serious Reducers
K serious motor and gears type reducer can keep machine running stable
Enough motor power ensure machine's running stable and long lifetime
Hydraulic Pump Station and servo motor
inside type which can make clients' factory more clean and save more space
Cantilever type electric control cabinet
The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen, and it is with warning function to control the work of whole line.
1.Control the cutting length automatically
2.Automatic Lengthmeasurement and quantity counting
(precision 3m+/-3mm)
3.Voltage:380V, 3 Phases 50Hz ( voltage can becustomized as your needed)
Automatic Hydraulic Cutter
None-stop flying cut which can make machine whole speed 45m/min
The machine can produce 2 products at the same time.
MACHINE RUN OUT TABLE
RECEIVE MATERIALS
Product packaging
SALES AND SERVICE NETWORK
Successful Project
Projectin Argentina
Project in USA
Project in China
RECOMMENDED PRODUCTS
CE certificate
CE Certificate
EXHIBITION AND CLIENTS
SAMPLE ROOM
FAQ
1. Package1). Container packing of the line suitable for overseas shipping
2). The subjects can be loaded by one 40ft FCL shipping.
3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.2. Delivery Time50 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.3. Payment30% paid by T/T as deposit, 70% paid by T/T before loading.
4. Quality Warranty 15 months from time of loading by seller quality guarantee, life guarantee repair.
Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts.
Free technical supporting and maintenance consulting in lifetime.5. Assembly (Optional)
1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc.