High-precision auto parts molding equipment
High-precision auto parts molding equipment

High-precision auto parts molding equipment

BMW auto parts roll forming machines are specialized equipment used in the automotive manufacturing industry to produce various components for BMW vehicles...
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TEL : +86 13231741939
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Product Overview

BMW auto parts roll forming machine

BMW auto parts roll forming machines are specialized equipment used in the automotive manufacturing industry to produce various components for BMW vehicles. Roll forming is a continuous bending operation in which a long strip of metal, typically coiled steel, is passed through consecutive sets of rolls, or stands, each performing incremental parts of the bend, until the desired cross-sectional profile is obtained. Key Features and Benefits: Precision and Consistency: Roll forming machines are known for their ability to produce parts with high precision and consistent quality, which is essential for automotive applications where tight tolerances are required. Efficiency: These machines can produce large volumes of parts quickly and efficiently, reducing production time and costs. Customization: They can be customized to produce a wide range of automotive components, such as body panels, frames, and structural parts, tailored to BMW's specific design and quality standards. Material Utilization: Roll forming minimizes material waste compared to other manufacturing processes, making it a cost-effective and environmentally friendly option. Durability: Parts produced through roll forming are often more durable and have better mechanical properties due to the work-hardening effect of the rolling process. Automation and Integration: Modern roll forming machines are highly automated and can be integrated with other production line equipment, such as welding, cutting, and punching machines, to create a seamless manufacturing process. Applications in BMW Manufacturing: Body Panels: Roll forming machines produce exterior body panels that require smooth surfaces and precise dimensions. Structural Components: They create structural parts like beams and supports that need high strength and rigidity. Interior Parts: Some interior components, such as door frames and dashboard supports, are also made using roll forming techniques. Technological Advancements: Computer-Aided Design (CAD): Advanced CAD software is used to design the profiles and ensure they meet BMW's specifications. Computer Numerical Control (CNC): CNC systems provide precise control over the roll forming process, ensuring high accuracy and repeatability. Quality Control Systems: Integrated quality control systems monitor the production process in real-time to detect and correct any deviations from the desired specifications. Overall, BMW auto parts roll forming machines play a crucial role in ensuring the high quality, efficiency, and cost-effectiveness of the automotive parts manufacturing process, contributing to the overall excellence of BMW vehicles
FEATURES AT A GLANCE
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PRODUCT SPECIFICATIONS
MACHINE   COMPONENTS
NO. Description Quantity (set)

1  5hydraulic decoiler 1

2  Guiding device 1

3  Online punching 1

4  Forming system with ribs 1

5  Transmission system 1

6  Hydraulic guillotine 1

7  Support table 1

8  Hydraulic pump station 1

9  Control box 1

10  Spare parts and tools 1

 

No
Item
Data
Note
1
raw material
Galvanized steel G550

2
raw material thickness
1mm

3
sheet effective width
customized
can customized the effective width,too. If you need , welcome to connect Ms.Elena 0086-13231741939
4
sheeet height 
12 mm or same as your profile drawing 
customzied the machine sheet sizes as your drawing . Any requests , welcome to connect Ms.Elena 0086-13231741939
5
machine forming station
22
customzied as clients' sheet's sizes
6
machine power
11kw servo main motor +7.5kw pump station motor 
18.5kw.h 
7
machine speed
20m/min
we can do 15m/min higher speed machine.If you need , welcome to connect Ms.Elena 0086-13231741939
8
machine transmission way
gearboxes

9
shaft diameter and material
70mm solid shafts
45 # steel finishing and the surface is plated with hard chrome and then brushed and polished
10
roller material
Cr12 bearing # steel finishing and the surface is plated with hard chrome and polished

11
base frame material
 steels plate welded 
can do whole iron plates welded which more higher cost . If you need , welcome to connect Ms.Elena 0086-13231741939
12
Blade material
Cr12 material with turning+quenching
(hardness 58-62degrees)+grinding+fine turning treatment

13
machine stands 
Cast iron arch

14
Length counting method
OMRON (JAPAN ) brand encoder

15
Electric Control  brands
DELTA PLC/touch screen/inverter
can do other brands as clients' requests
16
De-coiler
bearing weight 5 tons, hydraulic tightening, hydraulicloading
the decoiler type will do as clients' requests
17
Run out table
1 set

18
Voltage
380V,50HZ,3 Phases or customized
voltage can be customzied as clients' request. Any requests , welcome to connect Ms.Elena 0086-13231741939
19
machine size
L12m*W1.6m*H1.5m

20
machine weight
7500KGS

PRODUCT CONFIGURATION
Feeding platform:
Based on the right feeding platform, different feeding widths can be adjusted by adjusting the screws and nuts on the left platform. Enter the forming section with the left edge of the material in line with the left wheel.
Forming rollers:
21 stations 
Cr12 # steel finishing and the surface is plated with hard chrome and polished
75mm solid shafts
45# steel processed
Electric control cabinet:
stand type
Delta brans or XIEJIE brand
or customzied brands

motor :

motor will be put inside the machine base frame which can save the clients' workshop space
2*11kw motors will provide enough power to the 3mm container house 3-wave panels roll forming machine.

Automatic hydraulic cutting

strong enough knife holder to ensure the cutting stability and ensure the finihsed products effects
Product packaging
SALES AND SERVICE NETWORK
Successful Project
Projectin CANADA
Project in USA
Project in CHILE

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EXHIBITION AND CLIENTS
SAMPLE ROOM 
FAQ
1. Package1). Container packing of the line suitable for overseas shipping 2). The subjects can be loaded by LCL shipping. 3). Package style: Covered by plastic film, spare parts and some small parts packed in carton box.2. Delivery Time25-30 days (not include Chinese holiday) from order acceptance, deposit receipt and technical details agreement.3. Payment30% paid by T/T as deposit, 70% paid by T/T before loading. 4. Quality Warranty 15 months from time of loading by seller quality guarantee, life guarantee repair. Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the production cost of the spare parts. Free technical supporting and maintenance consulting in lifetime.5. Assembly (Optional)
1). Machine will be tested completely in working before delivery to you.After receiving the machine and just need to connect the main power wires and can start to work. I will send you operation video , operation manual,too. very easy to operate.2). If you need engineer overseas serviceas, the installation charge can be discuss with Elena Whastapp 0086-13231741939 If you need engineer overseas services, the buyer has to pay the seller’s technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc.

WHY CHOOSE US?

Point 1: We are a big factory which has been developed 12 years. During the 12 years, we service each customers sincerity. Point 2: Our company has great engineers who can design your profile perfectly. If you want to do a better machine, the first thing is to do a better design for profiles. We are a big and old factory so we have enough experience for designing the profiles. Point 3: I am a very easy-going female salesperson, please tell me all your requirements for the machine, I can do my best to meet your needs. I can give you the best after-sale services. The machine is customized .So, about the machines' prices which have many .We can do your needed machine according to your request. Point 4: About the machines' production, we have more than 50 machine making workers in our workshop and we have more than 20 sets of CNC machines to do processing rollers, shafts, base frames , cutters......About the machine making time, we guarantee you . Point 5: About the machine acceptance , we can make videos and you see the machine running through videos . And also i will shoot the machine's opertaion video, connection video to you. Before machine loading, i will send you all necessary documemnts: operation video , wires connected videos, wiring diagram, floor diagram, oil circuit diagram, operation manual .....If necessary, we can send engineer to your there. No worries about the machine usage. We give you the best after-sale services. Point 6: The warranty time is 15 months from the machine delivery from our factory. During the period, any problems about the machine, we replace the spare parts and helping you to solve problems freely. Exceed this period, we will also solve the problems freely for you , if need to replace some spare parts, only charge the spare parts and freight for you. Solving problems through videos is free for you. We give you the best after sale services. Point 7:About the shipment, we have several long cooperated forwarder who can quote us the lowest sea freight . if you need us to ship for you, i can give u the best suitable sea freight . You don't need to worry about you can not deal with the shipment. Also , you can choose your own forwarder and I will cooperate with them throughout.

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